Electrical, Instrumentations and Control Services

Electrical, Instrumentation & Control Services for Hazardous Areas

Your trusted Electrical, Instrumentation and Control services for the energy industry.

As an established company specialising in explosion risk management, we strive to provide quality Electrical, Instrumentation and Control services to our clients, namely Asset Owners and Operators in the Oil, Gas and Petrochemical industry.

These services are conducted by our certified team of professionals to help your company optimize cost in the areas of Engineering, Procurement & Construction (EPC) and Operations & Maintenance (O&M), while maximising operational uptime and optimising maintenance efficiency.

Apart from Electrical and Instrumentation (E&I) inspection and maintenance, we also offer Electrical Data Collection, Monitoring, and CBM Analysis, Instrument and Control Design, Development and Maintenance, Troubleshooting and Testing, Plant Turnaround and Commissioning Support, Earthing & Lightning Protection System (LPS), and an Obsolescence Program.

Our accredited Electrical, Instrumentation and Control solutions are critical for Oil, Gas and Petrochemical companies operating in hazardous areas to ensure successful operations and prevent the risk of equipment failure.

Our Services:

Electrical System Integration

We deliver integrated electrical system solutions covering design, engineering, supply, installation, testing, and commissioning for LV and MV power distribution. Our scope also includes power management studies to optimize system performance and reliability.

Clients receive clear technical documentation such as testing procedures and reports, single line diagrams, schematics, and general arrangement drawings—ensuring safe, efficient, and well-documented electrical infrastructure

Instrumentation Services

We provide end-to-end instrumentation services including design, engineering, supply, installation, and commissioning of field instruments. Our scope ensures accurate integration and reliable performance across electrical, instrumentation, and control systems.

Clients receive comprehensive documentation such as I/O lists, loop and hook-up drawings, interconnection diagrams, instrument indexes, and cause & effect matrices—supporting safe operations and efficient system management

Control System & Automation Solutions

We deliver control system and automation solutions covering design, engineering, supply, installation, and commissioning. Our services include control logic programming, HMI/SCADA design, system migration, and FAT/SAT execution to ensure seamless integration and performance.

Clients receive key documentation such as FAT/SAT reports, control narratives, and system architectures—supporting reliable operations and future scalability.

Cable Management & Field Installation Works

We provide structured cable management and field installation services for electrical, instrumentation, and control systems. This includes cable design, routing via trays, ladders, and trunking, laying and termination, as well as cold/hot continuity and insulation resistance testing. Manpower supply is also part of our offering to support on-site execution.

Clients receive essential documentation such as installation drawings, cable schedules, and QAQC records—ensuring traceability, quality assurance, and efficient field implementation.

Testing, Commissioning & Maintenance

We provide comprehensive testing, commissioning, and maintenance services for electrical, instrumentation, and control systems. This includes pre-commissioning, functional testing, loop checks, retrofit support, periodic maintenance, and skilled manpower supply to ensure system readiness and reliability.

 

Clients receive structured documentation such as commissioning checklists, test reports, and preventive maintenance plans—supporting safe operations and long-term performance.

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Frequently Asked Questions

A lightning protection system (LPS) is a network of conductors, earth terminations and surge protection devices designed to safely conduct lightning energy to earth before it can cause damage or ignition. In hazardous areas containing flammable atmospheres, an inadequately protected facility struck by lightning risks not only structural damage but ignition of flammable materials. IEC 62305 governs the design of lightning protection systems for industrial facilities, and compliance is typically required by insurance underwriters and regulatory authorities.

IECEx certification for E&I service facilities means the organisation’s quality management system, personnel competency and technical procedures have been independently audited against IEC standards for explosion protection. EXS Synergy is the world’s first IECEx Certified Service Facility under the IECEx 03-4 scheme — meaning our inspection and maintenance services carry internationally recognised accreditation that is accepted across IECEx member countries.

Plant turnaround support involves providing qualified E&I personnel to execute the electrical and instrumentation maintenance scope during a planned plant shutdown. This typically includes Ex equipment inspection under IEC60079-17, isolation and earthing activities, instrument calibration, loop testing, cable testing, and any rectification or upgrade work identified during the turnaround. Our team integrates with your turnaround management structure and works to the agreed programme.v

Yes. EXS Synergy has experience delivering electrical and instrumentation services across both offshore (FPSO, fixed platform, FSO) and onshore (refinery, petrochemical plant, terminal, pipeline) environments across Malaysia and the wider region.