EXS Synergy overcame the challenges in Ex asset integrity management by embarking into a digital transformation. We developed intellEx™ and ExMA™ – intuitive, data-driven digital solutions that incorporate the best practices gained from thousands of Ex inspections and maintenance man-hours. These digital Oil and Gas apps automate away the conventional manual data entry and paperwork, hence improving operational efficiency and productivity.
Our comprehensive digital systems improve work pack and anomaly management, and enable seamless real-time interaction and progress reporting between operatives, team leaders and clients. Designed with a built-in risk-based inspection (RBI) feature, they allow asset owners to strategise and plan for a more balanced, effective and targeted inspection campaign based on risk profiles and historical inspection data, while guided by IEC standards.
intellEx™ and ExMA™ are proven solutions that have been successfully utilised for both upstream and downstream assets. Our team of engineers continuously validate and improve the software with state-of-the-art technology and features. Reach us out to know more about deployment, customisation, as well as integration options for your existing system.
intellEx™ is EXS Synergy’s proprietary Ex asset integrity management system — developed by explosion protection subject matter experts and software specialists to address the specific workflow requirements of IEC60079 compliant inspection and maintenance programmes.
The system runs on Ex-rated, certified mobile devices suitable for use in hazardous areas, enabling field engineers to capture inspection data directly at the equipment location — without paper, without transcription, and without the data integrity risks associated with both. intellEx™ incorporates pre-defined digital checklists guided by IEC standards, automated report generation, and a real-time management dashboard that provides instant visibility of campaign progress and outstanding findings.
ExMA™ is EXS Synergy’s broader Ex management system, designed for asset owners and operators who need a comprehensive platform for managing their entire Ex equipment register, inspection history, certification records and maintenance programme. ExMA™ incorporates a risk-based inspection (RBI) module that enables asset owners to prioritise inspection resources based on risk profiles and historical inspection data — improving the cost-effectiveness of inspection campaigns while maintaining or improving safety outcomes.
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intellEx™ is EXS Synergy’s purpose built Ex asset integrity management system. It enables IECEx certified field engineers to capture inspection data digitally on Ex rated mobile devices in hazardous areas, following pre defined digital checklists guided by IEC standards. The system automates report generation, tracks findings through to closure, and provides real time management visibility, replacing paper based processes that are time consuming, error prone and difficult to audit.
Yes. We offer data export capabilities and can develop custom integration options for clients whose existing CMMS or ERP systems require direct data exchange with our platforms. Contact us to discuss your specific integration requirements.
Yes. intellEx™ is designed to run on Ex rated, certified mobile devices specifically chosen for their certification for use in classified hazardous areas. This is a critical requirement for field deployment in Zone 1 and Zone 2 environments.
Risk based inspection (RBI) is an approach to inspection planning that prioritises resources based on the risk profile of each asset, considering both the likelihood of failure and the consequences of failure, rather than applying uniform time based intervals. ExMA™ incorporates an RBI module guided by IEC standards, enabling asset owners to develop inspection strategies that achieve better safety outcomes at lower overall cost.
Yes. All deployments of intellEx™ and ExMA™ include user training, system configuration and ongoing technical support. Our team works with your organisation to ensure the systems are configured correctly for your specific asset, workflow and reporting requirements.
